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Showing 5 results for Cooling Rate
SOLIDIFICATION MODELING AND DENDRITE STRUCTURE ANALYSIS IN A HORIZONTAL CONTINUOUSLY CAST BRASS BILLET
S. Kianfar,, S. H. Seyedein, M. R.aboutalebi,
Volume 5, Issue 4 (12-2008)
Abstract
Abstract: The horizontal continuous casting process has received a significant attention for near net shape casting of non ferrous metals and alloys. Numerical Simulation has been widely used for process design and optimization of continuous casting process. In the present study, a 3-dimensional heat flow model was developed to simulate the heat transfer and solidification in a horizontal billet continuous casting system in which the air gap formation and its effect on heat extraction rate from solidifying billet was also considered. In order to test the developed model, it was run to simulate the heat transfer and solidification for an industrial billet caster. The predicted temperature distribution within the mold and billet was compared with those measured on the industrial caster in which a good agreement was obtained. Finally, parametric studies were carried out by validated model to evaluate the effects of different parameters on solidification profile and temperature distribution within the model brass billet. The microstructure of cast billet was analyzed to determine the secondary dendrite arm spacing (SDAS) under different cooling conditions. Based on measured SDAS and predicted solidification rate a correlation between SDAS and cooling rate was proposed for continuously cast brass billet.
THE EFFECT OF COOLING RATE AND AUSTENITE GRAIN SIZE ON THE AUSTENITE TO FERRITE TRANSFORMATION TEMPERATURE AND DIFFERENT FERRITE MORPHOLOGIES IN MICROALLOYED STEELS
M. Esmailian,
Volume 7, Issue 1 (3-2010)
Abstract

Abstract:

transformation temperature and different ferrite morphologies in one Nb-microalloyed (HSLA) steel has been

investigated. Three different austenite grain sizes were selected and cooled at two different cooling rates for obtaining

austenite to ferrite transformation temperature. Moreover, samples with specific austenite grain size have been

quenched, partially, for investigation on the microstructural evolution.

In order to assess the influence of austenite grain size on the ferrite transformation temperature, a temperature

differences method (TDM) is established and found to be a good way for detection of austenite to ferrite, pearlite and

sometimes other ferrite morphologies transformation temperatures.

The results obtained in this way show that increasing of austenite grain size and cooling rate has a significant influence

on decreasing of the ferrite transformation temperature.

Micrographs of different ferrite morphologies show that at high temperatures, where diffusion rates are higher, grain

boundary ferrite nucleates. As the temperature is lowered and the driving force for ferrite formation increases,

intragranular sites inside the austenite grains become operative as nucleation sites and suppress the grain boundary

ferrite growth. The results indicate that increasing the austenite grain size increases the rate and volume fraction of

intragranular ferrite in two different cooling rates. Moreover, by increasing of cooling rate, the austenite to ferrite

transformation temperature decreases and volume fraction of intragranular ferrite increases.

The effect of different austenite grain size and different cooling rates on the austenite to ferrite
Cooling rate optimization of as-cast consciously cast steel
Dr Mohammad Reza Allazadeh,
Volume 9, Issue 3 (9-2012)
Abstract
Abstract: A combination of a finite element method (FEM) algorithm with ANSYS codes and post image processing of NDT ultrasonic images along with laboratory cooling experiments and microstructural analysis provide a guideline to determine the optimum cooling rate for any grade of steel in which the highest productivity can be achieved without any degradation of the cast steel products. The suggested FEM algorithm with ANSYS codes is introduced to develop a quasi real models to simulate quenching of as-cast steel with any cooling rate from any initial temperature below steel’s melting point. The algorithm builds a model which is capable to approximate the thermodynamic stresses generated by thermal strain and possible solid-solid phase transformation for as-cast steel with any chemical composition. The model is applicable for any casting geometry (slab, billet and bloom, bar, etc) and adaptable for any method of cooling (unidirectional or multidirectional). Cooling with any cooling agent can be simulated with the algorithm in an ideal case. The phase transformation of the steel in the algorithm can be controlled by Continuous Cooling Transformation (CCT) Diagram obtained from analytical calculation or real time-temperature-transformation experiments for the cast steel. A function for optimizing cooling rate is suggested.
EFFECT OF COOLING RATE AND GRAIN REFINEMENT ON THE MICROSEGREGATION IN Al-4.8 wt.% Cu ALLOY
M. Dehnavi, M. Haddad-Sabzevar, M.h. Avazkonandeh-Gharavol, H. Vafaeenezhad,
Volume 12, Issue 4 (12-2015)
Abstract

 Microsegregation is one of the most important phenomena occurs during solidification. It usually results in formation of some unexpected second phases which generally affect the mechanical properties and specially reduce the workability of casting products. The aim of this research is to study the effect of cooling rate and grain refinement on the microsegregation in Al-4.8 wt.% Cu. For this purpose two series of experiments were designed. In the first set of experiments, the alloy was melted and cooled in three different rates, i.e. 0.04, 0.42, and 1.08 K/s in a DTA furnace. In the second series of experiments, the effect of grain refinement on the microsegregation at a constant cooling rate of 0.19 K/s was investigated. Al-5Ti-1B master alloy was used as grain refiner. Results showed that by increasing the cooling rate the amount of non-equilibrium eutectic phase increases from 5.1 to 7.4 wt.%, and the minimum concentration of solute element in primary phase decreases from 1.51 to 1.05 wt.% Cu. By grain refinement of the alloy, the amount of non-equilibrium eutectic phase decreases from 5.5 to 4.7 wt.%, and the minimum concentration of solute element in the primary phase increases from 0.98 to 1.07 wt.% Cu. So it is concluded that increasing cooling rate in the range of 0.04 to 1.08 K/s, increases and grain refinement reduces the microsegregation 


Quenching of High Entropy Alloys after Annealing
E. Abbasi, K. Dehghani, T. Niendorf, S. V. Sajadifar,
Volume 17, Issue 4 (12-2020)
Abstract
The effect of cooling rate after annealing at 900 °C on the microstructure and hardness of high entropy alloys was investigated using two typical samples with the chemical composition of Co16Cr14.5Fe29Mn11.5Ni29 and Co11.5Cr7Fe27Mn27Ni27(Nb0.08C0.5) (at%). The microstructural characterisation and hardness measurements were carried out by optical microscopy, scanning electron microscopy, wavelength-dispersive X-ray spectroscopy, electron back scattered diffraction, X-ray diffraction technique and Vickers hardness testing. A face centred cubic crystal structure matrix was observed in both alloys before and after annealing and regardless of cooling conditions. SEM analyses revealed an extensive precipitation in Co11.5Cr7Fe27Mn27Ni27(Nb0.08C0.5) alloy after annealing. It was also found that air/furnace cooling can enhance grain growth-coarsening just in Co16Cr14.5Fe29Mn11.5Ni29. However, the hardness results generally showed insignificant hardness variations in both alloys after water-quenching, air-cooling and furnace-cooling. The results suggested that the hardness is mainly controlled by solid solution strengthening.
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