Iranian Journal of Materials Science and Engineering

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Hot Workability and Processing Map of High Gd Content Mg-Gd-Zn-Zr-Nd Alloy Hot deformation behavior of homogenized Mg-4Sn binary alloy was studied using compression tests at the temperature range of 300-500  and strain rates of 0.001-1s^-1. The material showed typical single peak flow behavior followed by a steady state flow as a plateau, which is more evident at the high value of Zener-Hollomon parameter. Constitutive analysis showed that in spite of the original Johnson-Cook (J-C), conventional strain compensated Arrhenius model based on Sellars-McTegart model has a reasonable agreement with the experimental data. Moreover, the well-known hyperbolic sine function fits the experimental data for predicting of the peak stress with a fair degree of accuracy.

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Copper oxide thin layers were elaborated using the sol-gel dip-coating. The thickness effect on morphological, structural, optical and electrical properties was studied. Copper chloride dihydrate was used as precursor and dissolved into methanol. The scanning electron microscopy analysis results showed that there is continuity in formation of the clusters and the nuclei with the increase of number of the dips. X-ray diffractogram showed that all the films are polycrystalline cupric oxide CuO phase with monoclinic structure with grain size in the range of 30.72 - 26.58 nm. The obtained films are clear blackin appearance, which are confirmed by the optical transmittance spectra. The optical band gap energies of the deposited films vary from 3.80 to 3.70 eV. The electrical conductivity of the films decreases from 1.90.10^-2 to 7.39.10^-3 (Ω.cm)^-1

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Neoplastic cells have co-opted inflammatory receptors and signaling molecules that potentiate inflammation. Activated inflammatory pathways lead to neo-angiogenesis, lymph-angiogenesis, immunosuppression, tumor growth, proliferation and metastasis. This cancer-sustaining inflammation is a critical target to arrest cancer growth. Multiple drug resistance, high cost, low oral bioavailability and serious side effects have rendered conventional cytotoxic chemotherapeutics less impressive. The aim of this research was to achieve cancer debulking and proliferation prevention by limiting ‘cancer-sustaining’ tumor niche inflammation through non-conventional oral approach employing anti-inflammatory agents and avoiding conventional cytotoxic agents. Synergistic anti-inflammatory agents, i.e. celecoxib as selective COX-2 inhibitor and montelukast as cysteinyl leukotriene receptor antagonist, were selected. Silver nanoparticles (AgNPs) were used as nanocarriers because of their efficient synergistic anti-neoplastic effects and excellent oral drug delivery potential. Specifically, selected drugs were co-conjugated onto AgNPs. Synthesized nanoparticles were then surface-modified with poly(vinyl alcohol) to control particle size, avoid opsonization/preferred cellular uptake and improve dispersion. Surface plasmon resonance analysis, particle size analysis, DSC, TGA, XRD, FTIR and LIBS analysis confirmed the successful conjugation of drugs and efficient polymer coating with high loading efficiency. In-vitro, the nanoparticles manifested best and sustained release in moderately acidic (pH 4.5) milieu enabling passive tumor targeting potential. In-vivo, synthesized nanoparticles exhibited efficient dose-dependent anti-inflammatory activity reducing the dose up to 25-fold. The formulation also manifested hemo-compatibility, potent anti-denaturation activity and dose-dependent in-vitro and in-vivo anti-cancer potential against MCF-7 breast cancer and Hep-G2 liver cancer cell lines in both orthotopic and subcutaneous xenograft cancer models. The anti-inflammatory nanoparticles manifested tumor specific release potential exhibiting selective cytotoxicity at cancerous milieu with slightly acidic environment and activated inflammatory pathways. The formulation displayed impressive oral bioavailability, sustained release, negligible cytotoxicity against THLE-2 normal human hepatocytes, low toxicity (high LD₅₀) and wide therapeutic window. Results suggest promise of developed nanomaterials as hemo-compatible, potent, cheaper, less-toxic oral anti-inflammatory and non-conventional anti-cancer agents.

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Quaternary ammonium compounds (QACs) are among the most commonly used antibacterial agents. The aim of this study was to synthesize a dimethacrylate monomer functionalized with a QAC and to study its effect on the properties of an orthodontic adhesive primer. Urethane dimethacrylate monomer functionalized with a QAC (UDMAQAC) was synthesized and then characterized by nuclear magnetic resonance spectroscopy (NMR) and Fourier transform infrared spectroscopy (FTIR). 5, 10, 15 and 20 wt% of UDMAQAC was added to an orthodontic adhesive primer (control group). FTIR analysis was used to measure the degree of conversion (DC). The bond strength of dental brackets was measured by shear bond strength (SBS) test and adhesive remaining index (ARI) was evaluated by stereomicroscope. Agar diffusion test and MTT assay were used to evaluate the antibacterial property and cell viability, respectively. Statistical analysis included one-way ANOVA with Tukey’s post hoc test and Kruskal-Wallis nonparametric test (P˂0.05). Although the obtained data did not show significant differences between the SBS and DC of different groups, but the highest values were obtained by adding 10 wt% monomer. Adding more than 10 wt% UDMAQAC resulted in significant increase in antibacterial property. The 15 and 20 wt% groups showed significantly lower cell viability

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This study investigates the synthesis of Al/MoS₂ nanocomposite coating by the electro spark deposition (ESD) method for its lubricating properties. ESD method was selected because it is a very easy, rapid, and cost-saving method and the resulting coating has a strong bonding with the substrate. As a substrate, a Ti-6Al-4V alloy sheet containing 6.12 % Al, 4.06 % V, 0.19% Fe, and 0.05 % Ni was used. For coating, an aluminum-molybdenum disulfide composite electrode in the form of a cylindrical rod was employed. Three frequencies of 5, 8, and 11 kHz, three current limits of 15, 25, and 35 amps, and three duty cycles of 50, 60, and 70% were used in the coating operation. AFM analysis was used to study the topography, morphology, and calculate roughness. The samples were then subjected to hardness tests. To determine the wear resistance of the samples, pin on disk tests were performed. XRD analysis was performed to identify the phases on the surface of the coated samples. SEM was used to examine the microstructure of the coating before and after wear testing, in order to determine the wear mechanism. The results indicated that the Al/MoS2 nanocomposite coating was synthesized on the substrate surface. The hardness of the reference sample is 353 Vickers, and that of the coated samples is about 200 Vickers. For the reference sample, the roughness was measured at 15.7 nm, and for the coated sample at 268.1 nm. As spark energy increased, the coefficient of friction increased by approximately 0.09. As spark energy increased, the wear rate increased by 27%. A significant increase in the Lancaster coefficient occurred around 5 joules of energy. According to the wear rate results, the sample with the lowest thickness wears 4% less than the sample with the highest thickness. The wear rate of sample 351170 is 78% lower than that of sample 150550.

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This paper investigated the optimization, modelling and effect of welding parameters on the tensile shear load bearing capacity of double pulse resistance spot welded DP590 steel. Optimization of  welding parameters was performed using the Taguchi design of experiment method. A relationship between input welding paramaters i.e., second pulse welding current, second pulse welding current time and first pulse holding time and output response i.e, tensile shear peak load was established using regression and neural network. Results showed that maximum average tensile shear peak load of 26.47 was achieved at optimum welding parameters i.e., second pulse welding current of 7.5 kA, second pulse welding time of 560 ms and first pulse holding time of 400 ms. It was also found that the ANN model predicted the tensile shear load with higher accuracy than the regression model.

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In this research, the effect of RSW parameters including current intensity, welding time and welding force (coded by A, B and C) on the radius, thickness and area of ​​the nugget and the radius of the HAZ of TRIP steel joints was investigated by DOE and RSM. A 3D coupled thermal-electrical-structural FEM was used to model RSW. To validate the FE model, two TRIP steel sheets were welded experimentally. During welding, the temperature was measured and the results were compared with the FE results and a good agreement was obtained. The boundaries of the welding zones were determined according to the critical temperatures and the responses in all samples were calculated. Using analysis of variance, direct, quadratic and interaction effects of parameters on the responses were studied and a mathematical model was obtained for each response. The direct linear effects of all parameters on all responses were significant. But among the interaction effects, the effect of B×C on the nugget radius, the effect of A×B on the nugget thickness, the effect of A×B on the nugget area and the effects of A×B and B×C on the HAZ radius were significant.  Also, current intensity had the greatest effect on all responses.
 

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The aims of this research were to evaluate the effects of different thermomechanical treatments on the microstructure and investigate some of the mechanical properties of a TWIP steel rich in Mn & Al. So, a block of a TWIP steel with nominal composition Fe-17.5Mn-1.36Al-0.8C was cast and then subjected to hot rolling followed by cold rolling and heat treatment. Cold rolling was performed before heat treatment in order to reduce the grain size and improve the tensile and fatigue properties. X-ray diffraction technique was used before and after the heat treatment to evaluate the possibility of any phase formation. No sign of martensitic transformation after cold deformation was observed. However, by increasing the amount of cold deformation, the number of mechanical twins and slip band increased resulted to an increase in hardness and strength. The best tensile and fatigue result were obtained after 47% thickness reduction and annealing at 715˚C for 10 min. Under these conditions, the mean grain size reduced from 138 to 9 μm resulted to an increase in yield strength from 395 to 510 MPa, and the fatigue life improvement from the mean life of 10200 for the cast sample to 21500 cycles for the treated sample, when these samples underwent fatigue tests at a stress range of 650 MPa and R=0. In addition, the diameter and depth of dimples in fracture surfaces decreased by reducing the grain size but the fracture mode was remained ductile and adequate plastic deformation occurred before failure.
 

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The effect of Strain-Induced Melt-Activated (SIMA) Process, ultrasonic treatment (UST) and Al-5Ti-1B refiner on the microstructure and globularity of Al–15%Mg2Si composite was studied. Deformation of 25% were used. After deformation the samples were heated at 560, 580 and 595 °C for 5, 10, 20 and 40 min. The composite was treated with different amounts of the Ti concentrations and ultrasonic treatment with different power. Microstructural study was carried out on the alloy. It was observed that SIMA process, ultrasonic treatment and Al-5Ti-1B refiner has caused the globular morphology of Mg2Si particles. The results showed that for the desired microstructures of the alloy during SIMA process, the optimum temperature and time are 595 °C and 20 min respectively. Optimum amount of Ti refiner is 1 wt.% and power for UST is 1800W. After applying the SIMA process, Al-5Ti-1B master alloy and ultrasonic treatment, the strength and engagement have increased. This means that tensile strength increases from 251 MPa to 303 MPa and elongation percentage improves from 2.1 to 3.4, respectively.
 

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Amorphous calcium phosphate (ACP) which is a transient phase in natural bio-mineralization process has recently gained the spotlight. This study aimed to assess the effect of incorporation of nano-ACP (NACP) in a dental adhesive with/without surface treatment with silane coupling agent on bond strength. NACP was synthesized by the wet chemical precipitation technique. To characterize the structure of NACP, X-ray diffraction, scanning electron microscopy and energy dispersive X-ray spectroscopy were used. Forty molars were randomized into 4 groups of 10. The teeth were restored with composite resin and the bonding agent (one of the four groups). Adper Single Bond 2 was used as the control group. In 4wt% NACP group, NACP fillers were added to the bonding agent. In 0.4wt% and 4wt% SNACP groups, silanized NACP fillers were added to the bonding agent. Finally, the mode of failure of specimens was determined. Data were analyzed by one-way ANOVA and Tukey's post-hoc tests. P<0.05 was considered statistically significant. Addition of 4wt% non-silanized NACP decreased the bond strength compared with the control group (P<0.05). The bond strength of the groups with silanized fillers was not significantly different from that of the control group. Addition of silanized NACP to dental adhesive had no significant adverse effect on bond strength, which is a promising finding to pave the way for the synthesis of bonding agents containing bioactive fillers.

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Several extensive researches are being carried out in the field of 3D printing. Polymer matrices, such as High-Density Polyethylene (HDPE), are less explored in particular on the microstructure and mechanical properties of HDPE composites developed via Fused Deposition Modelling (FDM) process. Very scarce amount of works is devoted to study HDPE’s reinforced with carbon nano-tubes (CNT’s) . In the present work, we report on the mechanical properties of  HDPE composites prepared via FDM process. Varying proportions of CNTs ( 0.5, 1, 1.5 and 2%) are used as reinforcements. It is found that increasing CNT content enhances impact and tensile strength, with HDPE/2.0%CNT outperforming pure HDPE by approximately 71.6% and 25.4%, respectively. HDPE/2.0%CNT composite also showed Young's modulus approximately 49.2% higher than pure HDPE. According to fracture analysis, pure HDPE failed near ductile, whereas composites failed brittle. CNTs occupy the free positions in the polymeric chains, and their tendency to restrict chain mobility causes HDPE to lose ductility and begin to behave brittle. The use of CNTs as reinforcement successfully improved the mechanical properties of HDPE.

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In this study, the potential of calcined montmorillonite as a primary precursor for one-part alkali-activated cement incorporated with high percentage of limestone, is evaluated. Comparative studies on the properties of the sodium silicate activated metakaolin-limestone and metamontmorillonite-limestone fresh and hardened cement pastes depending on several formulation and processing parameters (precursor nature, dosages of limestone and alkali reactant, curing conditions) showed that metamontmorillonite exhibits reactivity comparable to that of metakaolin in the studied cement systems. The mechanical performance of optimal alkali-activated cement formulations consisted of 20-30% of metamontmorillonite and 70-80% of limestone is provided by both reactivity of metamontmorillomite under sodium silicate activation and the filler, nucleation, and chemical effects of the raw limestone. The reaction products and microstructures of alkali-activated metamontmorillonite-limestone cement-based hardened pastes were investigated using thermal, XRD, and SEM/EDS analyses.   
 

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Phase transformations and the evolution of hardness during elevated-temperature annealing of Inconel 718 superalloy manufactured by the laser powder bed fusion (L-PBF) were investigated. The microstructural evolution, elemental analysis, phase formation, and hardening were characterized by scanning electron microscopy, energy-dispersive spectroscopy, X-ray diffraction, and Vickers indentation test, respectively. It was observed that the effect of annealing treatments is directly governed by the annealing parameters (i.e. time and temperature), for which the hardness measurement as a fruitful and convenient tool can reveal this effect. The increase of the hardness, which was obtained by the annealing (aging) treatments at the temperature range of 800-900 °C, indicated precipitation of the Ni₃Nb γ˝ strengthening phase; while owing to the coarsening of precipitates as a results of overaging at this temperature range, the hardness decreased. For instance the length and aspect ratio of precipitates in the aged sample at 800 °C for 1 h is 67.14 nm and 0.32, respectively; while these values in the aged sample at 800 °C for 8 h is 78.34 nm and 0.44, respectively. On the other hand, the decrease of the hardness at temperatures of 950 and 1000 °C was attributed to the decrease of dislocation density in conjunction with the Ni₂Nb Laves phase dissolution. Hence, it is crucial to determine the annealing parameters according to the required microstructure and properties.

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In the present investigation, an attempt was made to evaluate the dissolution behavior of Ti in molten KCl-LiCl. The X-ray diffraction (XRD) pattern of heated Ti plate at 800 oC for 4 h without carbon black in molten salt revealed that TiCl3 formation was feasible. For more assurance, Ti plate was heated at 950 oC for 4 h in the presence of carbon black to identify synthesized TiC. Transmission electron microscope (TEM) and scanning electron microscope (SEM) images from precursors and the final product showed that nano-crystalline TiC formation from coarse Ti particles was almost impossible without Ti dissolution. Thermodynamics calculations using Factsage software proved that it was possible to form various TiClx compounds. The TiC formation mechanism can be discussed in two possible ways: a reaction between Ti ion and carbon black for synthesizing TiC (direct) and a reaction between TiCl4 and carbon black led to indirect TiC synthesis. Elemental mapping using energy dispersive X-ray spectroscope (EDS) indicated that up to 815 oC, chlorine existed in the map. 

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Deformation-induced α΄-martensite generally forms at shear bands in the coarse-grained austenite, while it nucleates at grain boundaries in the ultrafine-grained (UFG) austenite. The available kinetics models are related to the nucleation on the shear band intersections, and hence, their application to investigating the kinetics of α΄-martensite formation for the UFG regime cannot be justified. Accordingly, in the present work, the general Johnson–Mehl–Avrami–Kolmogorov (JMAK-type) model was implemented for comparing the kinetics of α΄-martensite formation in the UFG and coarse-grained regimes using an AISI 304L stainless steel. On the experimental front, the X-ray diffraction (XRD) patterns and the electron backscattered diffraction (EBSD) maps were used for phase and microstructural analyses, respectively. It was revealed that the simple JMAK-type model, by considering the dependency of the volume fraction of α΄-martensite on the strain, is useful for modeling the experimental data, predicting the nucleation sites based on the theoretical Avrami exponents, and characterizing the transformation kinetics at low and high strains.

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Two-dimensional molybdenum disulfide (MoS₂) is used as a promising flame retardant and smoke suppressant nano additive in polymer composites due to its high thermal stability and layered structure. In this study, thermoplastic polyurethane (TPU) was melt-blended with MoS2 (1wt. %) and a halogen-free intumescent flame retardant (IFR) system. The IFR system consisted of ammonium polyphosphate (APP), Melamine polyphosphate (MPP), and pentaerythritol (PER), with a total amount of 25 wt. %. The TPU/IFR/MoS2 composite exhibited outstanding flame-retardant properties, achieving a UL-94 V-0 rating and a limiting oxygen index (LOI) value of 34%. Reaction-to-fire performance of the TPU/IFR/MoS2 composite was evaluated by cone calorimeter test (CCT). The CCT results indicated high flame-retardant efficiency and considerable smoke suppression performance, along with a significant decrease in the peak heat release rate (PHRR: 65.9%), peak smoke production rate (PSPR: 65.6%), and peak CO production (PCOP: 60.7%) compared to the neat TPU. The significant improvement in fire performance of TPU composite was mainly attributed to the effects of the physical barrier of MoS2 and catalytic carbonization of the IFR system. These resulted in forming an intumescent compact carbonized layer during the combustion, effectively restricting dripping. The continuous structure of the residual char was revealed by FESEM. Thermogravimetric analysis (TGA) indicated improved thermal behavior of the TPU composite in high temperatures. This work provides an effective method to improve the reaction to fire of TPU composites by incorporating traditional IFRs and MoS2, resulting in enhanced fire safety.

 
 

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The coated β-tricalcium phosphate (β-TCP) with dicalcium phosphate dihydrate (DCPD) has attracted much attention in the biomaterials field due to the increase in its osteoconductivity. Besides, the porous bioceramic scaffolds with controlled pore sizes are significant in stimulating bone-like cell activity. In this study, the effect of the setting-time process and acidic-calcium phosphate (CaP) concentrations on the fabrication and properties of porous DCPD/ β-TCP scaffolds were studied. Subsequently, the specimens were examined using X-ray diffraction (XRD), scanning electron microscopy (SEM), compression strength and Fourier transforms infrared (FTIR). The study results revealed that the porous DCPD/ β-TCP scaffolds with macro- and micropore sizes were successfully obtained after the 300-600 µm of porous β-TCP granules were exposed to an acidic-CaP solution. Furthermore, the setting-time process and acidic-CaP concentrations increased the DCPD interlocking between granules, and the mechanical strengths of scaffolds increased up to 0.5 MPa. Meanwhile, the porosity levels were changed based on the formation of DCPD crystals. This study was expected to provide novel insights to researchers in the field of bioceramics through its investigation on the creation of porous DCPD/ β-TCP scaffolds.

 

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The Nickel tungsten (Ni-W) alloy was electrodeposited on stainless steel (SS) substrate using potentiostatic mode at room temperature. Potentiostatic electrodeposition was carried out by varying the deposition time. The physicochemical properties of Ni-W alloys were studied using X-Ray diffraction (XRD), Electron Microscopy and micro-Raman spectroscopy. Recorded XRD spectra was compared with standard JCPDS card and the presence of Ni was confirmed, no such peaks for W were observed. Further study was extended for micro-Raman analysis. From Raman spectroscopy study the appearance of Ni-O and W⁶⁺=O bonds confirms that the Ni-W present in amorphous phase. Several cracks were observed in SEM images along with nanoparticles distributed over the electrode surface. The appearance of cracks may be correlated with the in-plane tensile stresses, lattice strains and stacking faults and may be related to the substrate confinements.
 

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Heterostructure photocatalyst of CuWO₄ modified SnO₂ (CuWO₄/SnO₂) was fabricated by in simple wet-impregnation process and evaluated via degradation of rose Bengal (RB) under visible light irradiation. The samples had been completely characterized by Ultraviolet-visible diffuse reflectance spectroscopy (UV-vis-DRS), X-ray diffraction (XRD), Scanning electron microscopy (SEM) combined with energy-dispersive X-ray spectroscopy (EDX), transmission electron microscopy (TEM), High-resolution TEM (HR-TEM), X-ray photoelectron spectroscopy (XPS) and Brunauer-Emmett and Teller surface analysis (BET). The result divulged that amongst the catalysts, CuWO₄/SnO₂ displayed higher photocatalytic activity than CuWO₄ or SnO₂. The enhanced photocatalytic efficiencies are attributed to the charge transfer from SnO₂ to CuWO₄ nanoparticles, which efficiently decrease electron-hole recombination energy level. The time required for maximum degradation of rosebengal (RB) under visible light over CuWO₄/SnO₂ was 180 min. The other parameters such as pH (pH=8), photocatalyst dosage (0.2 g/L) and dye concentration (20 µM) were optimized to achieve high degradation efficiency (98.5%). The excellent photocatalytic activity of CuWO₄/SnO₂ is due to efficient separation of photogenerated electron-hole pairs. The holes (h⁺) and superoxide radicals (O₂^•-) are the reactive species involved in photocatalytic mechanism for gdegradation of RB.